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Collapse ContentContent
Collapse General PartGeneral Part
Collapse General IntroductionGeneral Introduction
Scope and Purpose
Definitions and Abbreviations
Collapse The Needs of the Shipping IndustryThe Needs of the Shipping Industry
Feedback from Users
Collapse FormalitiesFormalities
Ownership
Copyright
Liabilities
Collapse Structure and Layout of Superintendent's ManualStructure and Layout of Superintendent's Manual
Collapse Practical Presentation / LayoutPractical Presentation / Layout
Part I - General Part
Part II - Technical Part
Updating
Collapse Users' GuidelinesUsers' Guidelines
Collapse How to use the Superintendent's ManualHow to use the Superintendent's Manual
Part I, General Part:
Part II, Technical Part
Relationship to Quality and Safety Management Systems (QSM Systems)
Related Information - Supplementary Topics
Contributors and Sponsors
Collapse Ship Management / The Superintendent's FunctionsShip Management / The Superintendent's Functions
General
Collapse Organisational Structures in ShippingOrganisational Structures in Shipping
Supporting Functions
Collapse The Shore Based OrganisationThe Shore Based Organisation
The Ship Management Function
The Ship / Fleet Management Department
Collapse The Superintendent's Role and Area of ResponsibilityThe Superintendent's Role and Area of Responsibility
Superintendent's Main Tasks
Superintendent's Inspections and Visits On Board
Superintendent's Relation to Master/SMT
Collapse The Shipboard Management Team (SMT)The Shipboard Management Team (SMT)
The Master's Authority and Responsibilities
Collapse Safety, Crisis Management, Contingency AspectsSafety, Crisis Management, Contingency Aspects
Safety of Ship Operation
Qualifications Requirements
Contingency Aspects / Emergency Preparedness
Collapse Health and Personal SafetyHealth and Personal Safety
Health
Personal Safety
Safety Inspections
Environment
Collapse Ethical Guidelines - "Code of Conduct"Ethical Guidelines - "Code of Conduct"
Code of Conduct
Further Requirements of the Superintendent's Qualifications
Collapse Operating Economy/Technical OperationOperating Economy/Technical Operation
Collapse Operating Economy - GeneralOperating Economy - General
Company Policy
Charter Parties
Collapse Cost CategoriesCost Categories
Capital costs
Running expenses
Voyage costs
Collapse Capital CostsCapital Costs
Collapse Depreciation Depreciation
Vessel design
Maintenance
Conclusion
Collapse Interest cost Interest cost
Cost of loans
The cost of equity
Collapse Running Expenses and Voyage CostsRunning Expenses and Voyage Costs
Collapse Running ExpensesRunning Expenses
Crew cost
Repair and maintenance
Insurance
Management costs
Collapse Voyage CostsVoyage Costs
Fuel cost
Cargo handling costs
Collapse Misc. costs Misc. costs
Port dues
Canal dues
Collapse Economy ControlEconomy Control
Collapse BudgetsBudgets
Vessels’ budgets
The Superintendent’s role in relation to vessels’ budgets
Collapse Cost ControlCost Control
Budget deviation reports
Other ”variance” reports
Vessel’s monthly cash report
Collapse ManningManning
Manning Policy
Factors Decisive for Crew Size and Qualifications
Planning, Recruiting and Selection of Crews
Collapse Certification, International and National RegulationsCertification, International and National Regulations
New responsibilities for shipping companies
New/uniform standards of competence
New measures to ensure implementation by governments
Education, Training, Rotation and Career Planning
Working Arrangements/Procedures and Service Periods
The Role of the Maritime Personnel Department (MPD)
Evaluation Systems
Collapse PurchasingPurchasing
The Superintendent's Role
Purchasing Procedures
Preplanning of the Purchase/Inquiries
Evaluation of Offers/Selection of Suppliers
Contracts and Agreements
Follow-up of Orders and Deliveries
Invoice Control and Payment
Registration of Experience
Collapse Maintenance and Repairs/Technical OperationMaintenance and Repairs/Technical Operation
Collapse Maintenance Policy / StrategyMaintenance Policy / Strategy
”Maintenance level”
Collapse Types of maintenance/definitions Types of maintenance/definitions
Planned Maintenance (PM)
Unplanned Maintenance (UPM)
”Preventive Maintenance”
”Corrective Maintenance”
”Scheduled Maintenance”
”Condition based Maintenance”
”Condition Monitoring”
”Risk Based Maintenance”
Collapse FailuresFailures
Examples of failures
Recorded failures
Collapse Condition MonitoringCondition Monitoring
Factual condition and trend analyses
Collapse Condition monitoring systems and techniques Condition monitoring systems and techniques
Vibration monitoring
Particle monitoring
Ultrasonic leak detection
Diesel engine monitoring
Vibration monitoring of rotating machinery
Analysis of lubricating and hydraulic oils
Collapse Upgrading / InvestmentUpgrading / Investment
Investment
Collapse Present- and Future AmountsPresent- and Future Amounts
The future value of a present amount
The present value of a future amount:
Annual Amounts
Collapse Calculation of Net Present Value (NPV) - ExampleCalculation of Net Present Value (NPV) - Example
Conclusion:
Time of Capital Recovery - Example
Investment in Conversion or New Equipment
Postponed Repairs
Collapse Calculation of RiskCalculation of Risk
Probability calculations/example
Collapse Operational ProceduresOperational Procedures
Summary of Operational Procedures
Literature References
Collapse Performance EvaluationPerformance Evaluation
Ship Performance
Hull Resistance
Collapse Hull RoughnessHull Roughness
Hull Roughness due to Fouling
Propeller Roughness
Collapse Assessment of Performance Assessment of Performance
Ship Resistance
Propeller performance
Optimising Performance
Collapse Speed and Power MonitoringSpeed and Power Monitoring
Speed above ground
Speed through the water
Collapse Collection of performance data Collection of performance data
Vessel’s speed
Vessel’s draft
Vessel’s course/weather conditions
Engine RPM/power/fuel consumption
Data presentation
Speed Loss in Heavy Water
"Rules of Thumb"
Collapse Rules and RegulationsRules and Regulations
General
Collapse The International Maritime Organization - IMOThe International Maritime Organization - IMO
Collapse Structure of IMOStructure of IMO
The Assembly
The Council
Collapse The Committees The Committees
Maritime Safety Committee (MSC)
Marine Environment Protection Committee (MEPC)
Legal Committee
Technical Cooperation Committee
Facilitation Committee
Secretariat
Collapse IMO Instruments and ConventionsIMO Instruments and Conventions
Information sources
Collapse Maritime safety Maritime safety
International Convention for the Safety of Life at Sea (SOLAS), 1974
International Convention on Load Lines, 1966
Special Trade Passenger Ships Agreement, 1971 & Protocol on Space Requirements for Special Trade Passenger Ships, 1973
Convention on the International Regulations for Preventing Collisions at Sea, 1972 (COLREGs)
International Convention for Safe Containers, 1972 (CSC)
Convention on the International Maritime Satellite Organization, 1976
International Convention on Standards of Training, Certification and Watchkeeping for Seafarers, 1978
International Convention on Standards of Training, Certification and Watchkeeping for Fishing Vessel Personnel (STCW-F), 1995
The Torremolinos International Convention for the Safety of Fishing Vessels, 1977
International Convention on Maritime Search and Rescue (SAR), 1979
Collapse Marine Environment Marine Environment
International Convention for the Prevention of Pollution from Ships, (MARPOL 73/78)
Convention on the Prevention of Marine Pollution by Dumping of Wastes and Other Matter, 1972
International Convention on the Control of Harmful Anti-fouling Systems on Ships, 2001
Protocol on Preparedness, Response and Co-operation to pollution Incidents by Hazardous and Noxious Substances, 2000 (OPRC-HNS Protocol)
International Convention on Oil Pollution Preparedness, Response and Co-operation, 1990
International Convention Relating to Intervention on the High Seas in Cases of Oil Pollution Casualties, 1969
International Convention for the Control and Management of Ships' Ballast Water and Sediments, 2004
Collapse Liability and compensation Liability and compensation
International Convention on Civil Liability for Oil Pollution Damage (CLC), 1969
International Convention on the Establishment of an International Fund for Compensation for Oil Pollution Damage (FUND), 1971
Convention relating to Civil Liability in the Field of Maritime Carriage of Nuclear Material (NUCLEAR), 1971
Athens Convention relating to the Carriage of Passengers and their Luggage by Sea (PAL), 1974
Convention on Limitation of Liability for Maritime Claims (LLMC), 1976
International Convention on Liability and Compensation for Damage in Connection with the Carriage of Hazardous and Noxious Substances by Sea (HNS), 1996
International Convention on Civil Liability for Bunker Oil Pollution Damage, 2001
Nairobi International Convention on the Removal of Wrecks, 2007
Collapse Other subjects Other subjects
International Convention on Salvage, 1989
Convention for the Suppression of Unlawful Acts against the Safety of Maritime Navigation, 1988
International Convention on Tonnage Measurement of Ships, 1969
Convention on Facilitation of International Maritime Traffic, 1965
Implementation of IMO Conventions
IMO Resolutions – Codes and Recommendations
Collapse The International Labour Organization - ILOThe International Labour Organization - ILO
Maritime Labour Convention 2006
Collapse Flag State RequirementsFlag State Requirements
Collapse Norwegian RequirementsNorwegian Requirements
Norwegian Maritime Directorate - NMD
The Norwegian Ship Control
The Norwegian International Ship Register (NIS) and the Norwegian Ordinary Ship Register (NOR)
Other Flag States
Collapse Classification SocietiesClassification Societies
International Association of Classification Societies - IACS
Ports, Harbours and Waterways
Collapse Port State Control - PSCPort State Control - PSC
Collapse Regional Port State Control AreasRegional Port State Control Areas
Paris MOU (Europe)
Tokyo MOU
Mediterranean MOU (Southern and eastern Mediterranean)
Caribbean MOU
Acuerdo de Vina Del Mar (South America)
Indian Ocean MOU
Abuja MOU (West and Central African region)
The Riyadh MOU (The Gulf region)
Black Sea MOU (Black Sea region)
Collapse Other Governmental BodiesOther Governmental Bodies
The European Maritime Safety Agency (EMSA)
Collapse The United States Coast GuardThe United States Coast Guard
Maritime Safety
Maritime Security
Maritime Mobility
National Defence
Protection of Natural Resources
Collapse ISM & ISPS Management SystemsISM & ISPS Management Systems
Collapse ISMISM
ISM Code and SOLAS Chapter IX Content
ISPS
The Superintendent’s Most Crucial ISM and ISPS Roles and Responsibilities
Key ISM and ISPS Topic-Focus Areas for the Superintendent
Collapse Selected Useful Tips for ISM and ISPSSelected Useful Tips for ISM and ISPS
Class vs. ISM/ISPS and Safety vs. Security
Training, Drills, & Exercises
Collapse Marine MaterialsMarine Materials
Collapse GeneralGeneral
Definitions, Standards and Abbreviations
Collapse Material SpecificationsMaterial Specifications
Organisations
Specification Requirements
Order - Documentation
Collapse CertificatesCertificates
Statement of Compliance with the Order (Verksattest/Werks-bescheinigung)
Report based on Quality Control (Materialbevis/Werkszeugnis)
Works’ Certificate (Verksertifikat/Werksprüfzeugnis)
Test Certificate (Avtakingssertifikat/Abnahmezeugnis)
Certificate of Acceptance (Godkjenningssertifikat/Abnahmeprotokoll)
Collapse Classification RequirementsClassification Requirements
Collapse Order “With Test” Order “With Test”
Order “Without Test”
Collapse Material PropertiesMaterial Properties
Strength
Impact Toughness
Brittle Fracture
Fatigue
Stress Corrosion
Creep
Collapse Material Testing Methods (Mechanical)Material Testing Methods (Mechanical)
Collapse Tensile TestingTensile Testing
Yield stress (sy)
Tensile strength (Rm)
Elongation (A5 / A10)
Reduction of area (Z)
Modulus of elasticity (E)
Collapse Hardness TestsHardness Tests
Vickers Hardness (HV)
Brinell Hardness (HB)
Rockwell C Hardness (HRC)
Bend Tests
Collapse Ductility Tests for Pipes and TubesDuctility Tests for Pipes and Tubes
Bend tests
Flattening tests
Drift expanding tests
Flanging tests
Collapse Charpy V-notch Impact TestCharpy V-notch Impact Test
Relevance of the Charpy test for steel qualities in hull construction
Transition temperature
Collapse Steel MaterialsSteel Materials
Chemical Composition
Collapse Alloying ElementsAlloying Elements
Carbon (C)
Manganese (Mn)
Chromium (Cr)
Nickel (Ni)
Molybdenum (Mo)
Niobium (Nb) (US: Columbium)
Vanadium (V)
Aluminium (Al)
Collapse Degree of alloying Degree of alloying
Micro-alloying
Low alloy steel
High alloy steel.
Collapse Impurities and other Additional PropertiesImpurities and other Additional Properties
Sulphur (S)
Phosphorus (P)
Silicon (“Silisium”) (Si)
Carbon equivalent
Collapse Steel Treatment to Improve Material PropertiesSteel Treatment to Improve Material Properties
Heat treatment.
Deoxidisation
Normalising
Normalised rolled
Thermo mechanical controlled rolling (TMCP (P for processing) or TM)
Quenching and tempering
Stress relieving heat treatment (annealing)
Ageing
Collapse Weldable Rolled ProductsWeldable Rolled Products
Lamellar tearing
Qualities
Normal strength steel
High strength (high tensile) steel
Extra high strength steel
Collapse Steel for Boilers and Pressure VesselsSteel for Boilers and Pressure Vessels
Application of boiler and pressure vessel steels/condition of supply
Low Temperature Steel
Collapse Stainless SteelStainless Steel
Austenitic grades
Ferritic stainless steel
Martensitic stainless steel
Duplex stainless steel (Austenitic - Ferritic)
Pitting corrosion
Intergranular corrosion
Clad steel
Steel Pipes and Tubes
Collapse Castings and ForgingsCastings and Forgings
Collapse Steel CastingsSteel Castings
Heat treatment
Test material
Rectification of defective castings
Castings for Steel Propellers
Collapse Stainless Steel CastingsStainless Steel Castings
Rectification of defective castings
Weld repairs
Collapse Steel ForgingsSteel Forgings
Heat treatment
Test material
Collapse Forgings for Ship ConstructionForgings for Ship Construction
Chemical composition
Mechanical tests
Collapse Iron CastingsIron Castings
Chemical composition
Test material
Metallographic examination
Rectification of defective castings
Collapse Aluminium AlloysAluminium Alloys
Collapse Plates, Bars and SectionsPlates, Bars and Sections
Chemical composition
Heat treatment
Collapse Aluminium Alloy CastingsAluminium Alloy Castings
Quality of castings
Chemical composition
Heat treatment
Mechanical tests
Rectification of defective castings
Collapse Aluminium/Steel Transition JointsAluminium/Steel Transition Joints
Non-destructive examination
Collapse Copper AlloysCopper Alloys
Types of Alloys
Collapse Propeller CastingsPropeller Castings
Stress corrosion
Heat treatment
Test material
Inspection
“Severity zones”
Rectification of defective castings
Weld repair procedures
Collapse Castings for Valves, Liners and BushingsCastings for Valves, Liners and Bushings
Heat treatment
Rectification of defective castings
Collapse TubesTubes
Quality
Aluminium brass tubes
Stress corrosion cracking test
Collapse Plastic-, Rubber and Composite MaterialsPlastic-, Rubber and Composite Materials
Collapse Plastic MaterialsPlastic Materials
Material properties/composition
Collapse Piping SystemsPiping Systems
Classification/authorities
Design requirements (by Class)
Safety
Installation
Valves
Repair procedures
Collapse Machinery ChocksMachinery Chocks
Testing
Collapse Rudder and Pintle BearingsRudder and Pintle Bearings
Testing
Stern Tube Bearings
Sealant Materials
Repair Compounds
Rubber Materials
Collapse WeldingWelding
Collapse Welding MetallurgyWelding Metallurgy
Weldability
Collapse Welded Joints / Welding PositionsWelded Joints / Welding Positions
Types of weld connections
Types of joints
Design of joints
Welding positions
Testing of Welds
Collapse Weld Failures, Welding Stresses, Precautions and RepairsWeld Failures, Welding Stresses, Precautions and Repairs
Collapse Types of failures Types of failures
Pores and slag impurities
Crack-shaped failures
Lack of fusion
Root failures (Incomplete root fusion)
Other weld failures
Collapse Cracks Cracks
Hot cracks
Cold cracks
Lamellar cracks/tearing
Crater cracks
Welding stresses
Collapse Precautions Precautions
Straightening
Preheating
Post heat treatment
Welding and shop primers
Repair of welds
Collapse Welding Applications/DimensionsWelding Applications/Dimensions
Steel grades – (unalloyed/alloyed steels)
Heat resistant steel
Low temperature steel
“Problem steel”
Stainless steel
Clad steel
Cast steel
Collapse Cast iron Cast iron
Types of cast iron
Welding methods
Collapse Copper and copper alloys Copper and copper alloys
Brass
Aluminium brass (Yorcalbro)
Bronze
Aluminium bronze (Cu + Al)
Nickel bronzes (Cunifer)
Aluminium
Collapse Inspection of Welded Joints / Quality of WorkInspection of Welded Joints / Quality of Work
Prior to welding
During welding
After welding
Crack detection
Typical faults
Summing up
Collapse Manual Metal Arc Welding (MMAW)Manual Metal Arc Welding (MMAW)
The principles and standard equipment of manual metal arc welding
Collapse Types of electrodes for MMAW Types of electrodes for MMAW
Organic electrodes
Rutile electrodes
Acid electrodes
Basic electrodes
Further details for electrode coating
Collapse Storing / re-drying of electrodes Storing / re-drying of electrodes
Storage and handling
Re-drying
Welding positions – practical welding
Electrode classification systems
Influence of welding current
Arc length
Deep penetration welding
“Hard facing”
Automatic Welding
Collapse Submerged Arc Welding (SAW)Submerged Arc Welding (SAW)
Principles and the equipment
Types of Fluxes
Collapse General modes for SAW General modes for SAW
Semiautomatic welding
Machine welding
Fully automatic welding
Advantages of the SAW process
Collapse Gas Tungsten Arc Welding (GTAW)(TIG)Gas Tungsten Arc Welding (GTAW)(TIG)
Principles and equipment
Collapse Further information related to shielding gas and electrodes Further information related to shielding gas and electrodes
Shielding gas
Electrodes
Collapse Gas Metal Arc Welding (GMAW) (MIG/MAG)Gas Metal Arc Welding (GMAW) (MIG/MAG)
Principles and equipment
Collapse Metal Transfer Metal Transfer
Spray-arc.
Short circuiting arc
Maintaining the arc.
Constant current power source.
Constant voltage power source.
Collapse Advantages and limitations of the GMAW process Advantages and limitations of the GMAW process
Advantages
Limitations
Collapse Flux Cored Arc Welding (FCAW)/Self-shieldedFlux Cored Arc Welding (FCAW)/Self-shielded
Principles and Equipment
Collapse Storage and handling of flux-cored wires Storage and handling of flux-cored wires
General
Storage.
Handling
Deteriorated products.
Collapse Flux Cored Arc Welding (FCAW)/Gas-shieldedFlux Cored Arc Welding (FCAW)/Gas-shielded
Principles and equipment
Collapse Storage and handling of flux-cored wires Storage and handling of flux-cored wires
a) General
b) Storage.
c) Handling.
d) Deteriorated products.
Collapse Electro-slag Welding ProcessesElectro-slag Welding Processes
Consumable guide welding
Electro-gas welding
Collapse One Side Welding with BackingOne Side Welding with Backing
“Backing” systems
Collapse Other Welding / Joining ProcessesOther Welding / Joining Processes
Thermit welding
Oxy/acetylene gas welding
Oxy/acetylene brazing and soldering
Collapse Cutting and GougingCutting and Gouging
Gas cutting
Gas gouging
Air carbon arc gouging
Plasma cutting
Collapse Corrosion and Corrosion / Surface ProtectionCorrosion and Corrosion / Surface Protection
Collapse GeneralGeneral
Check Lists
Protection Methods and Systems/General
Paints and Coatings
Cathodic Protection
Inert Gas
Inhibitors
Dehumidifying
Collapse Types of CorrosionTypes of Corrosion
Basic Corrosion Theory
General Corrosion
Pitting Corrosion
Stress Corrosion
Corrosion Fatigue
Crevice Corrosion
Grooving (Necking) Corrosion
Edge Corrosion
Weld Metal Corrosion
Galvanic Corrosion
Bacterial Corrosion
Turbulence Corrosion (Erosion Corrosion)
Stray Current Corrosion
Cavitation Erosion
Collapse Service ConditionsService Conditions
Oxygen
Humidity
Temperature
Influence of Cargo / Ballast
Influence of Water Ballast Cycle
Transport Route (Trade)
Cleaning and Maintenance
Influence of Structural Stress and Constructional Details
Collapse Corrosion of Ship Structures and Areas Particularly Subjected to CorrosionCorrosion of Ship Structures and Areas Particularly Subjected to Corrosion
Design and Steelwork
Structural Details
Sharp Edges
Outside Hull and External Decks/Superstructures
Ballast Tanks
Void Spaces and Cofferdams
Combined Cargo Oil / Ballast Tanks
Slop Tanks
Cargo Holds
Collapse Evaluation of ConditionEvaluation of Condition
The Shipping Company’s Requirements
Collapse Requirements by Authorities and ClassRequirements by Authorities and Class
Collapse Requirements to new ships Requirements to new ships
Cathodic protection
Corrosion allowance
Collapse Requirements for follow-up in operation Requirements for follow-up in operation
Ballast tanks
Cargo holds
Qualifications of Paint Inspectors
Collapse Inspection Plans, Procedures and ReportsInspection Plans, Procedures and Reports
Inspection procedures and reports
Collapse Evaluation Systems and Inspection Tools/StandardsEvaluation Systems and Inspection Tools/Standards
Collapse Evaluation Systems Evaluation Systems
Corrosion
Cathodic protection
Coating and paint
Fouling
Collapse Equipment and tools generally needed for inspections Equipment and tools generally needed for inspections
Roughness meter
Film thickness gauge
Adhesion tester
Pinhole and pore detectors
Cross-section cutting device
Instruments for climatic control
Equipment for measurement of surface contamination
Inspection forms and sketches, etc.
Safety precautions/equipment
Photographic equipment
Lamps and light sources
Miscellaneous additional equipment
Various standards for evaluation and control
Collapse Surface PreparationSurface Preparation
Collapse CleaningCleaning
Dust and dirt
Oil and grease
Soluble salts
Pollutants
Corrosion products / rust
Old paint
Collapse Pre-treatment / GeneralPre-treatment / General
Hand tools
Power tools
Blasting
Collapse Blast CleaningBlast Cleaning
Collapse Grit/shot/sand blasting Grit/shot/sand blasting
Metallic abrasives
Non-metallic abrasives
Grit blasting - Practical procedures
Wet blasting
Vacuum blasting
Water Jetting / Hydro Blasting
Electrolytic Descaling
Collapse Preparation of Misc. SubstratesPreparation of Misc. Substrates
Steel substrates
Galvanised substrates
Metal spray
Stainless steel
Aluminium
Other alloys
Rust Converters
Old Paint
Collapse Paints / CoatingsPaints / Coatings
Collapse Common Properties of PaintCommon Properties of Paint
Colour
Gloss
Resistance
Protection
Solid Content
Flash Point
Hiding
Drying
Wet Film Thickness (WFT)
Dry Film Thickness (DFT)
Collapse Composition of PaintComposition of Paint
Collapse Vehicle Vehicle
Binder:
Thinner:
Collapse Pigments Pigments
Colour pigments:
Active / reactive pigments:
Extender pigments:
Barrier pigments:
Additives
Collapse Drying and Curing MechanismDrying and Curing Mechanism
Collapse Chemically curing Chemically curing
Single-Pack (One Component)
Multi-Pack (2 or 3 Component)
Other types
Collapse Physically drying Physically drying
Emulsion
Solution
Dual drying Mechanism
Collapse Corrosion Protection AbilitiesCorrosion Protection Abilities
Physical barrier
Passivating action
Electro-chemical (“cathodic”) protection
Collapse Types of Generic PaintsTypes of Generic Paints
Acrylic
Alkyd
Antifouling
Bitumen
Cement
Chlorinated Rubber
Coal Tar
Emulsion
Epoxy
Epoxy-ester
Modified Epoxy («Epoxy Mastic»)
Heat resistant paints/coatings
Polyester
Polyurethane
Self-polishing antifoulings (SPA / SPC)
Silicate
Silicone (“Silisium”)
Shopprimers
Vinyl
Vinyl Tar
Wash Primers
Zinc-Rich
Other Types
Collapse AntifoulingsAntifoulings
Collapse Current application areas/market considerations Current application areas/market considerations
Conventional antifoulings
Long-life antifoulings
Self-polishing antifoulings
Latest generation of Fouling Release Coatings
Established/future restrictions
Shop Primers
Collapse Other Types of CoatingsOther Types of Coatings
General
Oil
Float Coat (Flow Coat)
Soft Coat
Semi hard coating
Inhibitors
Collapse Combining Different Types of PaintCombining Different Types of Paint
Collapse Elements in a steel-protecting coating system Elements in a steel-protecting coating system
1st coat
Midcoat(s)
Final coat(s)
Combination of paints
Collapse ApplicationApplication
Brush
Airless spray
Air spray / conventional spray
Roller
Film Thickness
Collapse Faults in ApplicationFaults in Application
Pinholes / pores
Dry spraying
Solvent entrapment
Incorrect film thickness
Sagging
Collapse Cathodic ProtectionCathodic Protection
Collapse The Principle of Cathodic ProtectionThe Principle of Cathodic Protection
Cathodic protection by sacrificial anodes (SACP)
Cathodic protection by impressed current (ICCP)
Collapse Electrolytic Descaling Process / Magnesium-StrippingElectrolytic Descaling Process / Magnesium-Stripping
Mg - Stripping
Collapse Electrolytic Antifouling / Corrosion Reduction System (EAF System)Electrolytic Antifouling / Corrosion Reduction System (EAF System)
EAF (Electrolytic Antifouling) system design
Collapse Cathodic Protection and Drydocking (DD)Cathodic Protection and Drydocking (DD)
SACP
ICCP/EAF:
Dielectric “Anode Shield”
Collapse Protection of NewbuildingsProtection of Newbuildings
Concept
Design
Specifications
Construction
Final Inspection
Final Report
Maintenance
Collapse Corrosion Protection of Ships in ServiceCorrosion Protection of Ships in Service
Collapse Maintenance On BoardMaintenance On Board
Programme and specification
Working conditions
Pre-treatment
Collapse Application Application
Thinner addition
Partially used tins
Preserving application equipment
High / low temperature
Ventilation
Records
Collapse Maintenance During DrydockingMaintenance During Drydocking
Programme and specification
Paint inspector/adviser
“Docking in” inspection
Collapse Working conditions Working conditions
Access
Visibility
Safety
Cleaning
Pre-treatment
Touch-ups
Full coats
Weather conditions
Film thickness
Drying times
Cathodic protection
Collapse Important check points Important check points
Running water
Scaffold marks, etc.
Block marks
“Non-skid” bottom / hull
Ballast water
Last minute welding and burning
Spot blasting
“Docking out” inspection
Reporting
Collapse Special MaintenanceSpecial Maintenance
“Guarantee maintenance”
Collapse Tank coating Tank coating
Cargo tanks
Ballast tanks
Underwater scrubbing / brushing
Divers’ reports
Extra maintenance crew / travelling squads
Steel Renewals
Collapse Newbuilding ProceduresNewbuilding Procedures
Collapse Newbuilding Project DevelopmentNewbuilding Project Development
Outline Specification
Collapse Shipbuilding Tendering and ContractShipbuilding Tendering and Contract
Newbuilding Shipbrokers
Collapse Shipbuilding ContractShipbuilding Contract
Discrepancies between Contractual Documents
Standard Shipbuilding Contracts
Contract Specification
Makers’ List
”Building Specification”
Collapse Organising Newbuilding SupervisionOrganising Newbuilding Supervision
Approval of Drawings and Documents
Building Supervision
Organisation of the Supervision Team
Authority and Responsibilities of the Team
Owner’s Site manager’s Tasks
Qualifications of Owner’s Site manager/Supervision Team
Collapse General Tasks of the Team/Practical GuidelinesGeneral Tasks of the Team/Practical Guidelines
Documents, Rules and Regulations
Document handling
Site Approval of Drawings
Collapse Communication and ContactsCommunication and Contacts
Collapse Relations with Yard and Sub-contractorsRelations with Yard and Sub-contractors
Yard’s project manager
Relations with Subcontractors/Equipment Suppliers
Relations with Class / Maritime Authorities
Collapse Inspections, Tests and TrialsInspections, Tests and Trials
Equipment and Tools - Checking Methods
Collapse Supervision of HullSupervision of Hull
Testing of Tanks/Bulkheads
Supervision of Accommodation
Supervision of Machinery
Supervision of Machinery Systems
Supervision of Outfitting and Equipment
Quay Trials
Collapse Sea TrialsSea Trials
Progressive Speed Trials
Anchor Handling Test
Collapse Manoeuvring Trials Manoeuvring Trials
Steering gear test
“Zig-zag” test
Turning circle test
Crash stop astern test
Inertia test
Thruster tests
Main Engine Starting Test
Endurance Trial
Vibration and Noise Measurements
Torsional Vibration Measurements
Minimum Revolution Test
Periodically Unmanned Engine Room
Other Tests
Inspection after Sea Trials
Final List of Deficiencies
Inclining/Stability Test and Deadweight Measurement
Collapse Non-conformities and Problem Areas Non-conformities and Problem Areas
Collapse Items Affecting Building Programme and CostItems Affecting Building Programme and Cost
Owner’s Requests causing delayed Delivery
Modifications affecting Delivery Time/Contractual Terms
Reporting of Delays
Deviations from Contract/Specification
Defects that are not Corrected
Cost Adjustments / Change Orders
Collapse RegistrationRegistration
Certificate of Name
Radio Licence
Manning Certificate
Certificate of Nationality
Collapse Commissioning of the VesselCommissioning of the Vessel
Maintenance- and Spare Part System
Checking of Components/Systems After Provisional Use
Delivery
Collapse Final SettlementFinal Settlement
Settlement of Cost Adjustment/Change Orders
Settlement of Deviations from Contract/Specification
List of Defects/Unfinished Work
Collapse Guarantee ClaimsGuarantee Claims
Guarantee Repairs
Guarantee Docking
Collapse Drydocking and RepairsDrydocking and Repairs
Collapse GeneralGeneral
Structure
Relationship to Owner’s General Conditions of Tender (GCT) (Standard Docking Conditions)
Definitions and Abbreviations
Collapse General About DockingsGeneral About Dockings
Coordination between Commercial Operation, Financial Planning and Fleet Management as to Scheduling and Place for Docking / Repairs
Collapse Organisation of Owner’s Repair TeamOrganisation of Owner’s Repair Team
Relationship Superintendent / SMT / Master - Area of Responsibilities
Yard Organisation
Communication between Owner and Yard
Coordination with Class
Coordination with Underwriters
Collapse Ship Repair Yards – Working Procedures and Information neededShip Repair Yards – Working Procedures and Information needed
Yards’ Working Procedures
Collapse Information needed by the tendering Yards Information needed by the tendering Yards
Pipe work
Main Engine (ME) work
Aux. Machinery
Overhaul
Steel work
Corrosion/surface protection
Sketches and drawings
Collapse Use of Owner’s / Hired Specialists and SubcontractorsUse of Owner’s / Hired Specialists and Subcontractors
Owner’s Supervisors
Owner’s Subcontractors
Timing of Docking Preparations / Scheduling of Events
Preferred “Milestones” for Scheduled Dockings
Collapse Registration of Maintenance / Repair JobsRegistration of Maintenance / Repair Jobs
Registration Procedures
Job Descriptions / Docking Work Sheets (DWS) – Standard Forms
Spare Parts - Allocation / Ordering
Supplementary Work (Cleaning, Access, Staging etc.)
Enclosed Documentation (Drawings, Photos, etc)
Parties Involved (Class, Authorities, SMT, Superintendent etc.)
Collapse Docking / Repair Specification (DRS)Docking / Repair Specification (DRS)
Code System
Extra / Additional Work
Standard Specifications
Specification of Requested Unit / Standard Prices
Paint Specifications
Specification of General Services
Vessel’s Standard Description / General Info about the Vessel
Average Damages
Collapse Tendering ProceduresTendering Procedures
“Tender Package”
General Conditions of Tender (GCT)
Pre-selection of Tendering Yards
Yards’ Tendering Procedures
Evaluation of Bids
Choice of Yard
Repair Agreement / Contract
Confirmation of Order
Collapse Planning and Preparations Prior to Vessel's Arrival YardPlanning and Preparations Prior to Vessel's Arrival Yard
Planning at the Head Office
Collapse Yard’s Pre-Inspection of VesselYard’s Pre-Inspection of Vessel
Drydocking Repair Specification (DRS)
Marking
Work Schedule
Organisation and Cooperation
Planning / Preparations on board the Vessel
Yard’s planning / preparations
Pre-docking Reports / Check Lists
Collapse Safety Precautions / ProceduresSafety Precautions / Procedures
Safety Precautions / Check Lists
Collapse Execution of Repair WorkExecution of Repair Work
Authority / Responsibilities - Distribution of Tasks
Work by own Crew
Start-up
Daily Meetings
Work by Yard’s Subcontractors
Extra Work / Follow-up / Approval of Additional Cost / Time
Testing Procedures / Work Approval
Collapse Docking in / outDocking in / out
Docking in
Docking out
Collapse Financial Control / Bill SettlementFinancial Control / Bill Settlement
Docking Budgets
Collapse Cost Control / Docking Budget Follow-UpCost Control / Docking Budget Follow-Up
Continuous Cost Control
Collapse Yard’s Basis for InvoicingYard’s Basis for Invoicing
Bill Structure
Owner’s Basis for Bill Control/Checking
Collapse Bill SettlementBill Settlement
Negotiations Strategy
Collapse Post Drydocking ProceduresPost Drydocking Procedures
Post Drydocking Reporting
Docking Budget Deviations
Registration of Experience, Evaluation of Yard, Subcontractors and Other Parties Involved
Collapse Sale and Purchase, Lay-up, RecyclingSale and Purchase, Lay-up, Recycling
Collapse Sale and PurchaseSale and Purchase
Why Sale and Purchase
Collapse Sale and Purchase ProceduresSale and Purchase Procedures
Firm Negotiations
Sales Terms
Collapse Contract FormsContract Forms
“The Norwegian Sales Form”
Collapse Buyer's Technical Evaluation of Purchase CandidatesBuyer's Technical Evaluation of Purchase Candidates
Collapse Purchase InspectionPurchase Inspection
Class records
Inspection of vessel
Safety
Inspection report
Collapse Registration and InsuranceRegistration and Insurance
Collapse CertificatesCertificates
Collapse Class certificates Class certificates
Individual Interim Certificates of Class
Statutory certificates
Other certificates
Collapse Flag StateFlag State
Certificate of Name
Distinctive number or letters (IRCS - Signal letters) – “Call Sign”
Other certificates issued by Norwegian Authorities
Manning
Radio Licence and MMSI (Marine Mobile Selective Identification)
Document of Compliance (DOC) and Safety Management Certificate (SMC)
Classification Society
Collapse P&I InsuranceP&I Insurance
Pre-entry survey
Confirmation of Coverage
Collapse Hull & Machinery (H&M) Insurance, Loss of Hire (LOH) and War InsuranceHull & Machinery (H&M) Insurance, Loss of Hire (LOH) and War Insurance
Confirmation of Coverage
Certificate of Financial Responsibility (COFR)
Collapse Preparations for the Ownership Transfer ProcessPreparations for the Ownership Transfer Process
Flag State Representative
Collapse ClassClass
Seller’s Class
Buyer's Class
Agent
Deposit
Collapse RepresentationRepresentation
Buyer’s representatives
Seller’s and Buyer's formal representation on board.
Collapse Inspections/Surveys related to the MOAInspections/Surveys related to the MOA
Drydocking clause/work
In-water survey clause
Collapse Official bottom survey Official bottom survey
In drydock
In-water
Tail shaft
Surveys for Seller’s Class or Statutory Certificates
Buyer's Work during Take-over
Collapse Surveys for Buyer’s Class and Registry EntrySurveys for Buyer’s Class and Registry Entry
Class
Registry and statutory surveys
Notice of Readiness (NOR)
Collapse Closing ProceduresClosing Procedures
Pre-delivery Meeting
Closing Meeting
Closing Documentation
Log Books
Vessel's Records and Other Documents
Office Drawing File
Collapse CrewCrew
Joining crew
Departing crew
Collapse Equipment and SparesEquipment and Spares
Hired equipment
Spare parts and supplies on order
Radio Commissioning and De-commissioning.
Collapse Lay-up of ShipsLay-up of Ships
Collapse SafetySafety
Authority requirements
Lay-up site
Insurance
Anchoring/mooring/fendering
Manning
Fire protection
Anti-pollution measures
Bunkers
Collapse PreservationPreservation
Hull protection
Ballast tanks
Cargo tanks and holds
Deck machinery and piping
Engine and boiler rooms
Machinery
Ship- and machinery systems
Electrical
Other equipment/machinery
Periodic Maintenance
Collapse Re-activationRe-activation
Practical procedures/precautions
Collapse Demolition and Ship RecyclingDemolition and Ship Recycling
International Regulations - Environmental and Safety Aspects
Guidelines on Green Passport Inventory
Guidelines on Gas Free for Hot Work Certification
The Markets
Sales Terms
Payment
Collapse Insurance, Claims and AverageInsurance, Claims and Average
Collapse GeneralGeneral
Insurance Terms, Definitions and Abbrevations
Types of Marine Insurance Policies
Collapse The Assigned Superintendent's Authority and ResponsibilitiesThe Assigned Superintendent's Authority and Responsibilities
Establishing the Insurance Contract
Maintenance of Insurance Contract during the Insurance Period
Damage situations
Surveyor's Tasks
NMIP's Provisions Concerning Classification
Flag State Requirements and IMO Conventions
Collapse General Average and SalvageGeneral Average and Salvage
Main Principle
Notification and Guarantees
Superintendent's Tasks
Adjustment
Salvage
Collapse Hull and Machinery (H & M)Hull and Machinery (H & M)
Insurance Coverage
Safety Management and "Unseaworthiness"
Inadequate Maintenance
Error in Design and Faulty Material
Contamination of Lubricating Oil, Cooling Water and Feed Water
Temporary Repairs
Reinforcements and Improvements
Overlapping Damage
Compensation for Unrepaired Damage
Collapse Total LossTotal Loss
Condemnation or Constructive Total Loss
Collapse DeductiblesDeductibles
General
Ice Damage Deductions
Machinery Damage Deductions
Time Limit for Notification of a Casualty and for Compensation
Time Limit for Carrying Out Repairs
Collision Liability
Survey of Damage
Collapse Loss of Hire (LOH)Loss of Hire (LOH)
Calculation of Loss of Time
Daily Amount
Deductible Period
Survey of Damage
Choice of Repair Yard
Deviation to the Repair Yard
Cost Incurred In Order to Save Time
Collapse Simultaneous Repairs / Compensated TimeSimultaneous Repairs / Compensated Time
50% compensation of the time common to both types of work (i.e. covered/not covered), in excess of the deductible period
50% compensation of the time common to both types of work which exceeds 30 days
Collapse Protection and Indemnity (P & I)Protection and Indemnity (P & I)
The P&I Coverage
Coverage of Collision
Damage to Cargo
Reimbursement of Claims Costs
Collection of Premiums
Duration of Insurance Period
The Mutual Club System
Collapse Other Types of Marine InsuranceOther Types of Marine Insurance
Hull Interest
Freight Interest
Collapse War InsuranceWar Insurance
The cover
The war risks
Excluded war risks
Termination or cancellation
Insurance of Newbuildings / Builder's Risk
Cargo Insurance
Collapse Types of DamageTypes of Damage
Grounding / Superintendent's Involvement
Machinery Damage Situations
Fire / Explosion
Collision and Striking
Security Demand Related to Collisions
Collapse Surveys / Technical EvaluationSurveys / Technical Evaluation
Performance of Surveys
Voyage Repairs
Deferred Repairs
Documentation
Technical Evaluation
Failure to Arrange Survey
Condition Survey
Survey Reports
Collapse Performance of RepairsPerformance of Repairs
Specifications
Tendering Procedures
Collapse Choice of YardChoice of Yard
Example of Evaluation of Tenders - Time and Cost (Nok) of Repairs
Repair Work
Settlement of Repair Invoices
Segregation of Repair Costs
Collapse Time for Repairs/Segregation of Common ExpensesTime for Repairs/Segregation of Common Expenses
Collapse Example: Segregation of Drydock Dues Example: Segregation of Drydock Dues
First step - Segregation of cost between the Insurer and the Assured:
Second step - Segregation of cost between the occurrences:
Collapse Extra Expenses Incurred to Reduce Delay/Time LostExtra Expenses Incurred to Reduce Delay/Time Lost
TOTAL TIME SAVED BY WORKING OVERTIME ON AVERAGE REPAIRS
Spare Parts Supplied by the Assured
Credit for Condemned Parts
Payment on Account of Damage Repair Invoices
Adjusting and Settlement
Collapse List of Documents Required in a Claim SituationList of Documents Required in a Claim Situation
Generally for all Hull and Machinery and Loss of Hire claims following apply:
For a collision or contact claim (in addition to item a):
For a Loss of Hire claim - in addition to item (1):
Collapse DisputesDisputes
Technical Disputes
Insurance Coverage Disputes
Adjustment of Claim Disputes
Collapse EU Rules (Directives and Regulations)EU Rules (Directives and Regulations)
Collapse Updated EU issues for superintendentsUpdated EU issues for superintendents
Collapse Air emissions Air emissions
Marine fuels
Substances depleting the ozone layer
Collapse Water pollution Water pollution
Ship source pollution
Anti-fouling paint measures
Double hull requirements for tanker
Collapse Technical PartTechnical Part
Collapse General ItemsGeneral Items
Collapse Environmental RequirementsEnvironmental Requirements
Collapse Emission to air - MARPOL Annex VIEmission to air - MARPOL Annex VI
Ozone Depleting Substances (ODS)
Nitrogen Oxides (NOX)
Sulphur Oxides (SOX)
Volatile Organic Compounds (VOC)
Shipboard Incinerators
Global Climate (CO2)
Collapse Recycling of ShipsRecycling of Ships
The Hong Kong Convention
Collapse Discharge to SeaDischarge to Sea
Antifouling Systems
Collapse MARPOLMARPOL
Collapse Annex I - Oil PollutionAnnex I - Oil Pollution
Special areas for Annex I
Requirements for machinery spaces - all ships
Collapse Requirements for cargo area of oil tankers.Requirements for cargo area of oil tankers.
Slop tanks
Oil Discharge Monitoring
Transition Level
Discharge of oily water
Discharge in special areas
Chemicals
Oil Record Book
Emergency plan for oil spill
Collapse Certificates relevant for the annexCertificates relevant for the annex
Oily bilge water and standard coupling
Annex II - Noxious Substances
Collapse Annex III - Harmful SubstancesAnnex III - Harmful Substances
Collapse MARPOL Annex III – Regulations for the control of pollution by noxious liquid substances in bulkMARPOL Annex III – Regulations for the control of pollution by noxious liquid substances in bulk
Application
Classification of hazardous substances
Packaging and labelling
Stowage
Loading / unloading
Emission limits and rules
Collapse Annex IV - SewageAnnex IV - Sewage
Annex IV - Prevention of sewage pollution from ships
Annex V - Garbage
Collapse Ballast Water ManagementBallast Water Management
Ballast Water Requirements
Ballast Water Exchange
Sediment Management for Ships
Ballast Water Surveys and Inspections
Approval of Ballast Water Management Systems
Considerations for Newbuildings
FAQ about the Ballast Water Management Convention
Collapse Security GeneralSecurity General
International Guidelines and Regulations
Ship Security Plan
Security Officers
Training and Drills
Security Alarm
Seafarers' Identity Documents
Survey/Verification and Certification
Cargo Control, Container Security
Collapse Other Related RequirementsOther Related Requirements
Automatic Identification System (AIS)
Ship Identification Number
Continuous Synopsis Record
National Requirements
Collapse Accomodation GeneralAccomodation General
Collapse Location and Arrangement of the AccommodationLocation and Arrangement of the Accommodation
Maritime Authorities/Class
Planning of Layout/Arrangement
Arrangement of Technical Systems
Wind Resistance
Space and Size Requirements
Vibrations
Noise
Material Requirements
Hygiene and Cleaning
Collapse Construction System/ElementsConstruction System/Elements
Modules
Drawings
Colour Schemes
Stairs
Collapse General Considerations Concerning the Accommodation AreaGeneral Considerations Concerning the Accommodation Area
Cabins and Corridors
Central Lobby
Lounge(s)/Day Room(s)
Cafeteria/Mess Room
Recreation Facilities
Wheelhouse with Radio Equipment
Offices, Conference Room, Files
Changing Room(s)
Hospital
Collapse Misc. Accommodation DetailsMisc. Accommodation Details
Information System and Signs
Lighting in Accommodation
Drainage of Outer Bulkheads
Location of Drains - General
Smoking Areas/Fixed Ashtrays
Owner's Delivery
Collapse Engine Room GeneralEngine Room General
Collapse Location and Arrangement of the Engine RoomLocation and Arrangement of the Engine Room
Space and Cleanliness
Collapse Arrangement of Machinery ComponentsArrangement of Machinery Components
Surface treatment and painting of components
Painting of the engine room
Cleanliness
Storage
Collapse Transport Within and to/from the Engine RoomTransport Within and to/from the Engine Room
Collapse Transport/Lifting EquipmentTransport/Lifting Equipment
Cranes for main and aux. engines
Other lifting equipment
Tackles
Trolleys
Lifts/elevators
Areas Covered by the Engine Room Cranes
Collapse SafetySafety
Certification
Yard's Participation in Transport Planning
Collapse Traffic Arteries in the Engine AreaTraffic Arteries in the Engine Area
Collapse Stairs and Ladders in the Engine Room/AreaStairs and Ladders in the Engine Room/Area
Stairs
Ladders
Doors
Floors
Platforms
Ramps
Collapse Escape Ways and Emergency ExitsEscape Ways and Emergency Exits
Emergency Exits
Workshop Arrangement
Collapse Control RoomControl Room
Collapse Location and Functions of the Control RoomLocation and Functions of the Control Room
Control room functions
Design of control panels
Instrumentation
Safety
Space for Maintenance and Cleaning of Components
Collapse Noise and VibrationsNoise and Vibrations
Noise
Collapse VibrationsVibrations
Vibration of machinery, equipment and instruments
Vibration level requirements and Guidelines
Collapse LightingLighting
Measures Against Formation of Shadows
Measuring of Light Intensity
Light Fittings
Collapse Piping Systems GeneralPiping Systems General
Collapse General About Piping SystemsGeneral About Piping Systems
Inspection of Components at Sub-supplier's
Collapse Preparation of Pipes and Components Prior to Installation on BoardPreparation of Pipes and Components Prior to Installation on Board
Unscheduled inspection during manufacture of pipes
Pipe shop inspection
Section/Block Building
Check Points
Suspension, Clamping and Expansion
Collapse Installation/Fitting of PipesInstallation/Fitting of Pipes
Pipe fittings
Expansion/flexible couplings
Installation of valves
Packings/gaskets
Vent/Drain Systems
Access
Inspection on board
Collapse Control and Maintenance of Cargo PipesControl and Maintenance of Cargo Pipes
Inspection of cargo pipes from the inside
Bulkhead Penetrations
Collapse Piping ArrangementsPiping Arrangements
Flow Conditions/Branch Pipes
Galvanic Corrosion
Erosion
Collapse Special ArrangementsSpecial Arrangements
Piping systems in the accommodation
Vent- and sounding pipes
Marking/Labeling
Collapse Bending, Welding and Joining of PipesBending, Welding and Joining of Pipes
Collapse Bending of Steel PipesBending of Steel Pipes
Cold bending/annealing
Hot bending
Induction bending
Collapse Welding of Steel PipesWelding of Steel Pipes
Adjustment of pipe ends prior to joining by welding
Welding connections/joints - general
Types of joints/welding grooves
Preheating
Collapse Welding MethodsWelding Methods
Acetylene welding
Electric (manual) welding
Automatic welding
Inert gas welding
Heat Treatment After Welding
Branch Pipes
Welding of Flanges
Collapse Finishing Welding WorkFinishing Welding Work
Welding faults/repairs
Collapse Pipe MaterialsPipe Materials
Collapse Copper/Copper Alloys PipingCopper/Copper Alloys Piping
Bending of copper/copper-alloyed pipes
Soldering
Preparatory work/welding joints
Collapse Welding methodsWelding methods
Gas welding
Metal arc welding
Collapse Stainless Steel PipingStainless Steel Piping
Bending
Collapse Non-Metallic PipingNon-Metallic Piping
Plastic piping
Transport and storage
Installation and repairs
Flexible Hoses
Collapse Pump TypesPump Types
Centrifugal Pumps
Piston Pumps/Displacement Pumps
Gear Pumps
Screw Pumps
Wing Pumps/Sliding Vane Pumps
Inspection of Pumps
Collapse Installation on BoardInstallation on Board
Connections
Collapse Inspection Procedures/Pressure Testing/Preparation for OperationInspection Procedures/Pressure Testing/Preparation for Operation
Lube Oil Systems and Hydraulic Oil Systems
Lube Oil Piping for Main Engine and Aux. Engines
Pressure Testing
Collapse Safety RequirementsSafety Requirements
High Temperatures - Insulation
Fire and Explosion Hazards
Installation Precautions Affecting Electrical Systems
Flexibility, Vibrations and Deflections
Collapse HullHull
Collapse Hull General - Structure, Loads and Forces, TestingHull General - Structure, Loads and Forces, Testing
Collapse GeneralGeneral
Collapse Function of the HullFunction of the Hull
General
Fit for purpose (service, sea condition, temperature)
Structural integrity
Watertight and weather tight integrity, external and internal
Collapse Ship/Hull DesignShip/Hull Design
General
Design Configurations for Different Types of Ships
Tankers (crude, products and chemicals)
Bulk carriers (conventional and open hatch type)
General cargo ships
Ro-Ro vessels (cargo)
Hull Structural Design - General
"Simplified beam theory"
Collapse Loads on Hull ElementsLoads on Hull Elements
General
Collapse Static loadsStatic loads
External
Dynamic loads
Combined loads and effect on structures at different structural levels
Collapse Risks/Consequences of Hull Failure/DamageRisks/Consequences of Hull Failure/Damage
General
Relationship risk-consequence (life, environment and property)
Nomination of risks with probable consequences and related structures/areas involved
Examples from different ship types
Collapse Hull Failure Modes and TypesHull Failure Modes and Types
General
Design related failures
Workmanship and material related failures
Fatigue related failures
Corrosion related failures
Operation related failures
Collapse Construction and Inspection of the HullConstruction and Inspection of the Hull
General
Panel construction
Block building
Assembly and erection
Inspection of newbuildings
Collapse Inspection of Ships in OperationInspection of Ships in Operation
General
Familiarisation with the vessel
Enhanced Survey Program (ESP) - Records
Nomination of critical areas
Rule requirements (UTM, close-up)
Safety
Access
Collapse Acceptance CriteriaAcceptance Criteria
General
Cracks
Corrosion
Buckles and indents
Information by Class
General guidance related to acceptance criteria
Defects affecting Class
Collapse Improvements and Repairs of the HullImprovements and Repairs of the Hull
General
Newbuildings
Ships in operation
Collapse Hull MaterialsHull Materials
Collapse Relevant Hull MaterialsRelevant Hull Materials
General
High tensile steel (HT steel)
Stainless steel
Collapse Evaluation of Materials for Specific Ship TypesEvaluation of Materials for Specific Ship Types
General
Oil tankers (crude and product)
Chemical tankers
Bulk carriers
General cargo vessels
Container vessels
Ro/Ro vessels
Collapse General Structure Detail DesignGeneral Structure Detail Design
End Connection of Stiffeners
Connection of Stiffeners, Frames and Longitudinals to Primary Members
End Brackets on Girders, Webs and Stringers
Backing/Other Brackets
Notches, Drains, Lightening Holes and Air Holes (In Stiffeners, Frames and Beams)
Openings and Cut-Outs in Deck, Bulkheads and Shell Plating
Intersecting Hull Elements
Pillars - Supports and Connections
Collapse Buckling, Indents and DeformationsBuckling, Indents and Deformations
Deformation Caused by Welding
Stress-Initiated Buckling
Corrosion and Buckling
Collapse Indents Caused by External ForcesIndents Caused by External Forces
General
Slamming
Wave impacts
Wheel loads
Impact loads
Repair of Buckles/Indents
Welding
Collapse Testing of Tanks, Bulkheads and Other Hull PartsTesting of Tanks, Bulkheads and Other Hull Parts
Testing Principles
Collapse Tightness TestingTightness Testing
General
Pressure testing /leakage testing
Spray/hose testing
Soap testing
Vacuum testing
Structural Testing
Alternative Test Methods
Special Precautions for Chemical Carriers
Collapse X-Ray, Ultrasonic and Other Testing of Hull PartsX-Ray, Ultrasonic and Other Testing of Hull Parts
X-Ray Examination
Magnaflux Testing
Collapse Principles for Ultrasonic Testing/Thickness Measurements (UTM)Principles for Ultrasonic Testing/Thickness Measurements (UTM)
General
Extent of thickness measurements
Reporting of UTM
Available instruments
Dye Checking
Collapse AfterbodyAfterbody
Collapse Structural DesignStructural Design
General Guidelines
Collapse Loads/ExposureLoads/Exposure
General Guidelines
Vibrations
Collapse Constructional AspectsConstructional Aspects
General Guidelines
Failures/Damages
Risks and Consequences
Acceptance Criteria
Preventive Measures
Hull Repairs
Collapse InspectionInspection
Newbuildings
Collapse Ships in OperationShips in Operation
General
Drydocking
Collapse Engine AreaEngine Area
Structural Design
Loads/Exposure
Constructional Aspects
Failures/Damages
Risks and Consequences
Acceptance Criteria
Preventive Measures
Hull Repairs
Collapse InspectionInspection
Newbuildings
Ships in Operation
Collapse Cargo AreaCargo Area
Collapse Oil Tankers/Single HullOil Tankers/Single Hull
Structural Design
Loads/Exposure
Constructional Aspects
Failures/Damages
Risks and Consequences
Acceptance Criteria
Preventive Measures
Hull Repairs
Inspection
Collapse Oil Tankers/Double HullOil Tankers/Double Hull
Structural Design
Loads/Exposure
Constructional Aspects
Failures/Damages
Risks and Consequences
Acceptance Criteria
Preventive Measures
Hull Repairs
Inspection
Collapse Chemical TankersChemical Tankers
Structural Design
Loads/Exposure
Constructional Aspects
Failures/Damages
Risks and Consequences
Acceptance Criteria
Preventive Measures
Hull Repairs
Inspection
Collapse Bulk Carriers/Conventional TypeBulk Carriers/Conventional Type
Structural Design
Loads/Exposure
Constructional Aspects
Failures and Damages
Risks and Consequences
Acceptance Criteria
Preventive Measures
Hull Repairs
Collapse InspectionInspection
General
Newbuildings
Vessels in operation
Collapse Open Hatch Bulk Carriers, Forest Product CarriersOpen Hatch Bulk Carriers, Forest Product Carriers
Structural Design
Loads/Exposure
Constructional Aspects
Failures/Damages
Risks and Consequences
Acceptance Criteria
Preventive Measures
Hull Repairs
Inspection
Collapse RoRo ShipsRoRo Ships
Collapse Structural DesignStructural Design
General
Designing for Racking Loads
Loads/Exposure
Constructional Aspects
Failures and Damages
Risks and Consequences
Acceptance Criteria
Preventative Measures
Hull Repairs
Inspection
Collapse ForebodyForebody
Structural Design
Loads/Exposure
Constructional Aspects
Failures/Damages
Risks and Consequences
Acceptance Criteria
Preventive Measures
Hull Repairs
Inspection
Collapse Deck Houses and SuperstructuresDeck Houses and Superstructures
Collapse Deck HousesDeck Houses
Structural Design
Constructional Aspects
Collapse InspectionInspection
Newbuilding inspection
Inspection of ships in operation
Collapse Mast, Pump, Fan and Winch Houses, CompanionwaysMast, Pump, Fan and Winch Houses, Companionways
Structural Design
Collapse SuperstructuresSuperstructures
Structural Design
Collapse Hull OutfittingHull Outfitting
Collapse Hull and House MarkingsHull and House Markings
Draft/Load Line Marks, Etc.
Vessel’s Name and Other Marks
Other Hull Marks
Collapse Bottom Plugs, Sea Chests, Bilge Wells, Etc.Bottom Plugs, Sea Chests, Bilge Wells, Etc.
Bottom Plugs
Sea Chests
Bilge Wells
Other Bottom and Hull Fittings
Collapse FoundationsFoundations
Foundations on Weather Deck
Foundations in Engine Room
Collapse Fenders and Wear Bars, Ice Fins, Bilge KeelsFenders and Wear Bars, Ice Fins, Bilge Keels
Collapse Bilge KeelsBilge Keels
Design
Repairs
Fenders/Fender Bars
Ice Fins/Knives
Protection Grids for Propellers
Guide, Trim and Cover / Protection Plates
Collapse Hawse Pipes Etc.Hawse Pipes Etc.
Hawse Pipes
Anchor Recesses
Collapse Gutter Bars, Bulwark, Breakwater, Gas Barriers Etc.Gutter Bars, Bulwark, Breakwater, Gas Barriers Etc.
Bulwark with Stanchions
Breakwater
Gutter Bars
Collapse Gas BarriersGas Barriers
Collapse DefinitionsDefinitions
Gas-dangerous spaces
Gas-dangerous zones
Air locks
Equipment
Storm Bridge, etc
Funnels
Collapse Material Protection ExternalMaterial Protection External
Bottom, Boottop, Rudder, Rudder Trunk, Sea Chests
Top Side
External Decks
Equipment on External Decks, Bulwark
Superstructures, Deck Houses, Mast Houses
Galvanizing, Metallizing
Collapse Material Protection InternalMaterial Protection Internal
Accomodation, Deck Houses, Store Rooms
Engine, Boiler and Pump Rooms, Stearing Gear Compartments
Cargo Holds
Cargo Tanks
Ballast, Seawater and Stabilizer Tanks, Cofferdams, Chain Lockers
Freshwater Tanks, Misc. Tanks
Fuel Oil and Lube Oil Tanks
Collapse Equipment for CargoEquipment for Cargo
Collapse Hatches and PortsHatches and Ports
Collapse Cargo Hatch Covers on Weather DeckCargo Hatch Covers on Weather Deck
Collapse Types of HatchesTypes of Hatches
Hatch arrangements
Collapse Hatch cover design/constructionHatch cover design/construction
Single plate panels
Double plate/pontoon type panels
Collapse Bearing PadsBearing Pads
Special check points for bearing pads
Hatch Coamings
Collapse Hatch Cover PackingsHatch Cover Packings
Testing of tightness
Special check points
Collapse Hatch Cover Locking Devices/CleatingHatch Cover Locking Devices/Cleating
Special check points
Hatch Cover Hinges
Opening / Closing Arrangements and Equipment
Manoeuvre Stations
Important Check Points
Cargo Hatch Covers on 'tween Decks
Collapse Cargo Tank Access HatchesCargo Tank Access Hatches
Collapse Arrangement and SizeArrangement and Size
Packings
Closing system/device
Top of coaming
Installation
Maintenance
Collapse Smaller HatchesSmaller Hatches
Collapse Cargo Tank Cleaning HatchesCargo Tank Cleaning Hatches
Arrangement and size
Packings
Closing system
Top of coaming
Installation
Maintenance
Collapse Access and Emergency Escape HatchesAccess and Emergency Escape Hatches
Arrangement and size
Installation
Maintenance
Collapse Bow Ports/Doors with Access RampsBow Ports/Doors with Access Ramps
Packing System
Cleating System
Access Ramp
Inner Door (Collision Bulkhead)
Important Check Points
Collapse Stern Ports/Doors with Access RampsStern Ports/Doors with Access Ramps
Collapse Types of RampsTypes of Ramps
Straight ramp
Quarter ramp
Slewing ramp
Packing System
Cleating System
Side Ports/Doors
Collapse Cargo Doors in BulkheadsCargo Doors in Bulkheads
Hinged Cargo Doors
Sliding Doors
Collapse Hydraulic SystemsHydraulic Systems
Piping System
Collapse Hydraulic PumpsHydraulic Pumps
Collapse Pump typesPump types
Axial piston pump (pressure-compensated with variable displacement)
Gear Pump
Vane Pump
Collapse Hydraulic CylindersHydraulic Cylinders
Maintenance
Collapse Hydraulic MotorsHydraulic Motors
Motor types
Hydraulic Valves
Reservoirs
Hydraulic Fluids
Commissioning of Hydraulic Systems
Collapse Equipment for Cargo in Holds and on DeckEquipment for Cargo in Holds and on Deck
Collapse Hold Arrangements and DetailsHold Arrangements and Details
Ro/Ro - Car Carriers
Container Vessels
Collapse Loose Decks, Platforms and RampsLoose Decks, Platforms and Ramps
Collapse Loose Car DecksLoose Car Decks
Car decks on bulk carriers
Collapse Loose/Fixed RampsLoose/Fixed Ramps
Driving ramps
Internal ramps
Collapse Hold Battens and GratingHold Battens and Grating
Hold Battens
Grafting
Collapse Equipment for Securing and Lashing of CargoEquipment for Securing and Lashing of Cargo
Collapse Cargo Securing ManualCargo Securing Manual
Specifications and certifications
Collapse Fixed Securing DevicesFixed Securing Devices
Inspection before and during installation
In service inspection
Timber lashing – special requirements
Collapse Loose Securing DevicesLoose Securing Devices
Bottle screws, rigging screws, turnbuckles, lashing rods
Wire ropes, web lashing
Inter-layer stackers, twist locks, deck connection shackles
Chains and chain tensioners
Special requirements for timber deck lashings
Cargo pillars, ISO rack stanchions, trailer horses, trailer jacks
Grating, grating hooks, pallet supports
Dunnage bags and cargo nets
Collapse Ordering of Cargo Securing EquipmentOrdering of Cargo Securing Equipment
Inquiries and purchase orders
Collapse Special Cargo Handling EquipmentSpecial Cargo Handling Equipment
Collapse Cargo Lifts/Elevators with Connected Side DoorsCargo Lifts/Elevators with Connected Side Doors
Collapse System DescriptionSystem Description
Main components
Main types of side doors
Combined Side Door/Ramp
Collapse Side Door Serving as Rain ShelterSide Door Serving as Rain Shelter
Cleating
Elevator and column design
Hydraulic system
Electrical System
Collapse InstallationInstallation
Side door
Columns
Hydraulic system
Electrical systems
Collapse TestingTesting
Collapse Testing of side door for watertightnessTesting of side door for watertightness
Chalk test
Hose test
Other tests
Function test
Testing in service mode
Load tests
Collapse Operation and TrainingOperation and Training
Operation of side door
Operation of elevators
Safety barrier
Training
Collapse Ships in OperationShips in Operation
Inspection and testing
Maintenance
Spare parts
Collapse Roller Ways, ConveyorsRoller Ways, Conveyors
Collapse System DescriptionSystem Description
Main components
Connected side door
Inner elevator
Collapse ConveyorsConveyors
Loading platform with conveyors
Wheel stoppers
Hydraulic and electrical systems
Collapse Transport SystemTransport System
Transport capacity - example
Installation
Electrical Safety System
Collapse OperationOperation
Service (maintenance) mode
Collapse Deck Cranes for CargoDeck Cranes for Cargo
Collapse GeneralGeneral
General Guidelines
Collapse InstallationInstallation
General
Collapse Arrangement and DetailsArrangement and Details
General
Access
Crane cabin
Limit switches – ILO rules
USCG requirements
Protection of crane/components prior to delivery to the shipyard
Collapse MaterialsMaterials
General
Types of steel in crane structures
Welding
Repairs of stress bearing structures
Collapse Corrosion protectionCorrosion protection
General
Steel preparation
Degreasing
Shot/grit blasting and painting:
Collapse Electrical systems - generalElectrical systems - general
General
Collapse Hydraulic systemsHydraulic systems
General
Piping
Installation
Cleanliness
Location of machinery
Collapse TestingTesting
General
Collapse Factory Acceptance Test (FAT)Factory Acceptance Test (FAT)
Series production cranes
Material check
Non-destructive testing
Dimension control
Test of cabin for water tightness
Function test
Load / overload test.
Release for delivery
Collapse Shipboard acceptance testShipboard acceptance test
Testing on board
Duration/endurance test
ILO rules
Collapse MaintenanceMaintenance
General
Lubrication
Inspection of stressed components and structures
Damages, wear and tear
Collapse Rotating CranesRotating Cranes
Collapse Types of CranesTypes of Cranes
Level luffing
Examples of crane types
Wire-luffing cranes
Cylinder-luffing cranes
Critical items on rotating cranes
Collapse InstallationInstallation
Lifting on board
Installation work on board
Collapse OperationOperation
Check lists
Lubrication
Emergency system
Collapse Parking/securing of rotating cranesParking/securing of rotating cranes
Parking against jib support
Parking “in the wire ropes”
Collapse Travelling Traverse Cranes (Gantry Cranes)Travelling Traverse Cranes (Gantry Cranes)
Collapse Types of CranesTypes of Cranes
A-type cranes
C-type cranes
Steel Structure
Electrical Systems
Hydraulic Systems/Arrangements
Collapse Lifting System for Hatch CoversLifting System for Hatch Covers
Inspection
Collapse Crane Jib and TrolleyCrane Jib and Trolley
Hoisting system
Inspection
Collapse Parking ArrangementParking Arrangement
Inspection
Collapse Miscellaneous EquipmentMiscellaneous Equipment
Gantry rails on deck
Other equipment
Collapse Function Testing – SafetyFunction Testing – Safety
Safety
Collapse Loading/Discharging Systems for Liquid CargoLoading/Discharging Systems for Liquid Cargo
Collapse Loading/Discharging PumpsLoading/Discharging Pumps
Cargo Pumps in Pump Rooms
Collapse Cargo Pumps in Cargo Tanks (Deepwell Pumps)Cargo Pumps in Cargo Tanks (Deepwell Pumps)
Inspection and testing
Collapse Loading/Discharging Systems on DeckLoading/Discharging Systems on Deck
Collapse Piping Systems – Chemical and Product TankersPiping Systems – Chemical and Product Tankers
Piping
Slop
Expansion of pipes
Clamping
Valves
Accessories to the Cargo System
Monitoring of pressure
Cleaning
Maintenance and repairs
Collapse Piping Systems - Crude Oil TankersPiping Systems - Crude Oil Tankers
Collapse Cargo manifoldCargo manifold
Manifold specifications and fittings
Cargo pipes on deck – materials and dimensions
Collapse Loading/Discharging Systems in Pump RoomsLoading/Discharging Systems in Pump Rooms
General Guidelines
Design Principles
Collapse Cargo PumpsCargo Pumps
General
Cargo pump description
Vertical Transmissions
Horizontal Transmissions
Vacuum Systems
Installation
Pipe System
Collapse OperationOperation
Troubleshooting
Collapse Cargo Control System (CCS)Cargo Control System (CCS)
Collapse SensorsSensors
Temperature sensors
Pressure sensors
Sensors in hazardous areas
Alarm and monitoring computer
Graphical interface to process
Actuation of valves
Valve control module
Collapse Loading/Discharging Systems in Cargo TanksLoading/Discharging Systems in Cargo Tanks
Collapse Hydraulically Driven, Submerged Cargo PumpsHydraulically Driven, Submerged Cargo Pumps
Pump Theory
Collapse DesignDesign
Location
Collapse Hydraulic power packsHydraulic power packs
Installation - open loop system
Installation - Closed loop system
Collapse Hydraulic Piping SystemHydraulic Piping System
Design
Mounting
Leakage tests
Pressure testing with hydraulic oil
Flushing
Collapse Hydraulic oilHydraulic oil
Cleanliness requirements
Possible contamination of hydraulic systems
Cleanliness level
Water content
Factors affecting the lifetime of the oil
Operation of hydraulic pump systems
Collapse Maintenance and repairsMaintenance and repairs
Maintenance/repair precautions
Power pack